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Automation

Through strategic partnerships, in addition to our experience in industrial automation projects, Nordika offers a comprehensive portfolio of services, providing high value-added solutions for our customers. Automation and IT are the key to obtaining competitive advantages by achieving faster, more efficient delivery at lower costs without compromising flexibility and quality.

Applying the concepts of Industry 4.0 means inserting technologies into the organization’s value generation, resulting in more agile and responsive processes. We delivers Industry 4.0 solutions as Autonomous Robots, Artificial Intelligence, Simulation, IIOT, Data Analytics and Smart Manufacturing and others. For the Life Science industry we offer all solutions GxP compliant.

We understand that investments for digital transformation must be planned in a systemic and consistent way to optimize results. We use a innovative 100% Brazilian method created in partnership between the university and the private sector to evaluate the organization’s value chain digital maturity level and also we provide a technological roadmap structuring investments and planning the digital transformation of your plant. For the Life Science industry, regulatory standards are taken into consideration in the planning.

We perform an obsolescence and or regulatory adequacy analysis of the automation installed base and create a technology upgrade plan based on our customer’s requirements and priorities.

Automation and Digitalization Masterplan

We build your automation and digitalization masterplan structuring your automation and digitalization investments and strategy considering horizontal and vertical integration. For the Life Science industry, regulatory standards are taken into consideration in the planning.

Manufacturing Execution Systems, it is a system that manages and monitors production in real time, integrating the process (shop floor) with the company’s management level. Coordinates the execution of work orders with production planning and higher-level systems such as ERP, helping with material traceability and genealogy. It is the system that enables the concept of paperless manufacturing, optimizing the steps and generating production reports, providing transparency, increase of efficiency and data integrity. Nordika has the capacity to plan, design and implement MES including in GxP environments.

Laboratory Information Management System is a system that supports the operations of a laboratory by automating workflows, integrating instruments, managing samples and other pertinent information for an efficient laboratory.

Serialization goes beyond a pharmaceutical industry standard. It is a traceability process that ensures greater operational efficiency and consequently optimizes costs and generates greater profits.

MES
LIMS
SERIALIZATION

Distributed control system is a very reliable control system used in process industries. It has an integrated database between control and supervision level in addition to libraries to create the control loops strategy that makes easier the configuration, commissioning and implementation process. Nordika has a strong experience with DCS with many projects implemented and validated.

Supervisory Control And Data Acquisition is a system that uses software to monitor and control the variables of industrial plants. Nordika has a strong experience with SCADA with many projects implemented and validated.

Programmable Logic Controller is an automatic digital device that controls the functions of machines and industrial process, reducing the need for human resources for the operation and control.

Nordika can provide the complete automation, instrumentation and IT engineering since conceptual to basic and detailed design phases including URS, FRS, network architecture, instruments lists and datasheets, I/O lists, cable lists, instrument and automation plant layouts, cabinet layouts, B.O.M, specifications, RFQ packages and others.

Comissioning, qualification and Computered System Validation (CSV) of automation and digitalization solutions.

24/7 service and maintenance contracts for automation systems.

Is a system that controls recipes and order execution of a batch process. It should be very well designed based on ISA-88 model in order to provide a bigger flexibility for the recipe creations and execution. The batch reports can be attached to the batch documentation. Nordika has a strong experience with Batch Control System with many projects implemented and validated.

Is a system that provides long term archiving for automation system data. In the pharmaceutical industry, they are often required to comply with regulatory standards. Nordika has a strong experience with Historian with many projects implemented and validated.

By measuring the energy consumption and quality this system can provides the complete transparency of energy usage by area, building, process, etc and also provides a load management control strategy based on real time calculated forecast and the coordination of consumers based on priorities.

Pharma automation applications: Nordika can provide a complete range of automation applications for the pharma industry, all GMP and FDA compliant:

Industrial Utilities automation and integration in PAS (Process Automation System);

HVAC Automation and BMS;

EMS (Environmental Monitoring System) – Clean Room;

Clean Utilities automation and integration in PAS (WFI, PW, Clean Steam);

Upstream process automation (media preparation) with batch control system based on ISA-88;

Upstream process automation (fermentation) with batch control system based on ISA-88;

Bioreactors automation and integration to PAS and MES with batch control system based on ISA-88 and ISA-95 for MES (EBR);

Downstream process automation with batch control system based on ISA-88;

Downstream equipments integration to PAS and MES with batch control system based on ISA-88 and ISA-95 for MES (EBR);

Chemical API and reactors process automation;

CIP / SIP automation;

Autoclave and sterilization process automation;

Liquids and semisolids formulation automation with batch control system based on ISA-88;

Solids formulation equipment automation and integration to PAS and MES with batch control system based on ISA-88 and ISA-95 for MES (EBR);

Orchestration Layer, Line manager for filling and Packaging lines integration to PAS and MES;

Energy management and efficiency;

Load Management;

PIMS and Historian implementation;

Alarm Management System;

Others on demand.

CNPJ (Matriz): 15.201.145/0001-28

100% independent company

Avenida Queiroz Filho, 1700 – Torre A Conj 807 – Vila Haburguesa, São Paulo – SP sales@nordika.dk
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